HuoTong Instruments · Pilot Reactor
From Lab to Production – Accurate & Efficient Scale‑Up
Core Advantages for Precise & Efficient Scale‑Up
Precise Scale‑Up
Direct lab‑to‑pilot scaling, linear factor
>95%, reduce pilot risks
Fully Customizable
Material/volume/pressure/temperature tailor‑made
Any special requirement
Intelligent Control
PLC/DCS with touchscreen HMI
Full data logging & traceability
Explosion‑Proof
Magnetic seal zero leakage, Ex d IIC T4
Multiple safety interlocks
High Mass Transfer
Pitch‑blade/anchor/frame/helicoidal impellers
For low to high viscosity
Precise Temp Control
Jacket: thermal oil / electric / steam
PID control ±0.5°C
HuoTong Instruments – Industry‑Specific Solutions, Helping You Win
High Pressure / Hydrogenation
Micro / Parallel Reactors
Continuous Flow / Fixed Bed
Polymerization & Pilot Custom
Industry‑Specific Solutions – Engineered for Your Success
Continuous Reaction System
Microchannel continuous synthesis
Low hold‑up, inherently safer
High mass transfer, easy scale‑up
Lithium Battery Reactor
For cathode material synthesis
High precision temp control ±0.5°C
Inert atmosphere, excellent stability
Pilot Reactor System
10‑100 L standard sizes
Accurate scale‑up simulation
316L / Hastelloy options
Nanomaterial / Quantum Dot Reactor
PTFE liner, resistant to strong acids/alkalis
Up to 300°C, uniform nucleation
Specialized for crystal growth
Esterification Polycondensation Reactor
For high‑viscosity materials
Anchor / frame / helical impellers
Vacuum degassing, segmented temp control
Nylon Polyamide Reactor
Specialized for polyamide polymerization
High vacuum ≤10 Pa
Efficient devolatilization, controllable Mw
Wastewater Treatment Reactor
Wet oxidation process
High‑strength wastewater treatment
COD removal >95%
Catalytic Wet Air Oxidation Unit
High‑T, high‑P oxidation process
Efficient catalyst utilization
Advanced organic wastewater treatment
PVC Reactor
Suspension polymerization process
Uniform, controllable particle size distribution
Precise adjustment of polymerization degree
Fully Transparent Reactor
High‑borosilicate glass
Full visibility of reaction process
Ideal for teaching / R&D
Trusted by Industry Leaders for Pilot Scale‑Up
Petrochemical
Pharmaceutical
Advanced Materials
New Energy
Fine Chemicals
Biotechnology
Polystyrene Plant – Polymerization Special
Magnetic Seal
Precise Temp Control
Full Data Traceability
Explosion‑Proof
High Pressure Reactor
Max 30 MPa design
Magnetic seal zero leakage, explosion‑proof
High Pressure Reactor
Polyester Synthesis Unit
For polycondensation
High vacuum, efficient devolatilization
Polyester Synthesis Unit
Hydrogenation Reactor
For catalytic hydrogenation
Magnetic coupling, zero leakage
Hydrogenation Reactor
Pilot Stirred Reactor
10‑100 L standard sizes
Accurate scale‑up simulation
Pilot Stirred Reactor
Polystyrene Plant
For bulk polymerization
High viscosity, efficient mass transfer
Polystyrene Plant
Ion Exchange Resin Plant
Expert in suspension polymerization
Uniform, controllable particle size
Ion Exchange Resin Plant
Polyethylene Plant
Gas phase / slurry polymerization
High efficiency mass/heat transfer
Polyethylene Plant
Polypropylene Plant
Bulk polymerization process
Precise isotacticity control
Polypropylene Plant
Precise calculation based on reaction conditions
Optimal process solution
Material/volume/pressure/temperature
Full parameter customization
PLC/DCS control system
Full data traceability
Lifetime maintenance
24h technical response
Pilot Reactor Customization – Full Process Service Ready
Standard 10‑100 L, also non‑standard custom
up to 500 L pilot system.
316L for general corrosive media, Hastelloy C276
for strong acid/alkali/high Cl⁻. Engineer recommends.
Ex d IIB T4, Ex d IIC T4 etc. Motor, junction box,
control system all certified.
Based on viscosity: pitch‑blade, turbine, anchor,
frame, or helicoidal for high viscosity.
Pilot Reactor Cooperation Process – Four Steps to Scale‑Up
Requirement & Process Confirmation
Solution Design & Quotation
Manufacturing & QC
Delivery, Acceptance & After‑sales
Lifetime Service
